PeriCalc™ – The Ultimate Peristaltic Pump Selection & Troubleshooting Tool
PeriCalc™ is a comprehensive application designed to assist engineers and maintenance professionals in selecting, optimizing, and troubleshooting peristaltic hose pumps. More than just a pump selection tool, PeriCalc™ provides in-depth analysis of system performance, helping users ensure efficient and reliable operation.
Key Features of PeriCalc™:
1. Pump Selection & Performance Calculation
- Selection of peristaltic pumps based on required flow rate and operating conditions.
- Automatic calculation of pump speed (rpm), volume per turn, and gearbox requirements.
- Motor selection based on efficiency, power output, and torque requirements.
2. Application & Process Condition Analysis
- Input fields for fluid properties, including viscosity, density, and solids content.
- Temperature considerations for process conditions, ambient environment, and short-term temperature limits.
- Ability to factor in vacuum assist requirements when necessary.
3. Piping System Considerations
- Customization of inlet and discharge line parameters, including pipe length and diameter.
- Calculation of fluid velocity at different system points.
- Static height and pressure loss estimation for accurate system modeling.
4. Pump Curve & Hose Life Estimation
- Selection from multiple peristaltic pump models to match system requirements.
- Estimated hose lifespan based on flow rate, pump speed, and operating conditions.
- Detailed analysis of pulsation and pressure levels at inlet and discharge.
- Power consumption evaluation to optimize energy efficiency.
5. Operational Mode & System Optimization
- Assessment of continuous vs. intermittent duty cycles to determine optimal operation.
- Maximum RPM and pressure ratings for different duty cycles.
- Visual color-coded system indicating optimal, intermittent, or problematic operating conditions.
6. Troubleshooting & System Diagnostics
- Identification of potential performance issues using real-time calculations.
- Factors in altitude de-rating to adjust pump capacity based on site conditions.
- Recommendations for pulsation dampeners and system improvements.
7. Hose Material Selection & Compatibility
- Selection of hose material and reinforcement options to match process requirements.
- Compatibility assessment based on insert material and system conditions.
8. Flexible Settings & User-Friendly Interface
- Language selection for multilingual support.
- Options to switch between power and temperature units for user preference.
- Pulldown menus and auto-calculated fields for quick and easy input.
With PeriCalc™, users can confidently select, configure, and troubleshoot peristaltic pump systems, ensuring maximum efficiency, reliability, and hose lifespan. Whether for new system design, performance assessment, or maintenance planning, PeriCalc™ is the ultimate tool for peristaltic pump applications.